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Inspired by the vision of a global market, Bitratex came into existence, with a modest 24,000 spindles spinning capacity, two decades ago in 1980. Our market driven stance and customer oriented approach, manifested with increasing demand for our products, impelled us to continuously grow and modernize. At present we have 70320 spindles and 1104 rotors (equivalent of 75,760 spindles) producing 24,000 tons of best quality yarns annually. |
Our commitment for the superior quality yarns have resulted in well earned trust and goodwill of our customers across the globe. We strive to provide our customers nothing less than the best, meeting out their expectations of high quality.
Two decades of constant innovation, continuous modernization and focus on quality control have created a brand image of our yarns. On the strength of its distinguished yarn quality and efficient technical and after sales service, Bitratex has carved a niche for itself in both international and domestic markets. Nearly 65% of annual production of the company is directly exported and another 20% is exported after getting converted into fabrics and garments, to all advanced countries of the world.
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The company produces both Ring Spun Raw
White and Open End Yarns. Our yarns are available in wide range for
weaving as well as knitting into fabrics for apparels, furnishing,
automotive and industrial applications.The yarns are of better quality
in-terms of increased strength, superior cleanliness, and better regularity.
These yarns match the highest international standards and command
a premium in the international market. The product range comprises: |
|
Product |
Raw
Material |
Count-Range |
| Ring
Spun Yarns |
||
|
100
% Polyester |
100
% Polyester Semi-dull |
Ne
12–40 (Nm 20– 68) Available in single & two ply, Waxed/Unwaxed |
|
100%
Viscose |
100%
Viscose Bright |
Ne
10–40 (Nm 17-68) Available in single & two ply, Waxed/Unwaxed |
|
Polyster/
Viscose Blended |
67%
Polyester Semi-dull 33% Viscose Bright |
Ne
10–40 (Nm 17-68) Available in single & two ply, Waxed/Unwaxed |
|
Polyster/
Viscose Blended |
52%
Polyester Semi-dull 48% Viscose Bright |
Ne
10–40 (Nm 17-68) Available in single & two ply, Waxed/Unwaxed |
|
Polyester
Rich/ Combed Cotton Blended |
65%
Polyester Semi-dull 35% Combed Cotton |
Ne
14–45 (Nm 24–75) Available in single & two ply, Waxed/Unwaxed |
|
Combed
Cotton Rich/ Polyester Blended |
33%
Polyester Semi-dull 67% Combed Cotton |
Ne
14–45 (Nm 24–75) Available in single & two ply, Waxed/Unwaxed |
|
Combed
Cotton Rich/ Polyester Blended |
48%
Polyester Semidull 52% Combed Cotton |
Ne
14–45 (Nm 24–76) Available in single & two ply, Waxed/Unwaxed |
|
Open End Yarns |
||
|
100%
Carded Cotton |
100%
Cotton |
Ne
10–20 (Nm 17–34) Available in single |
|
Open
End Polyester Rich/Cotton Blended |
65%
Polyester Semidull 35% Combed Cotton |
Ne
10–20 (Nm 17–34) Available in single |
We are using finest quality man made fibers constantly with single source and finest Cotton from the world’s preferred growing areas.
We can also supply yarn with variable TPI and double yarn spliced in
TFO to meet customer’s specific requirements.
Speciality Products
Our speciality products range includes:
- 100% Polyester Slub Yarns
- Polyester/Viscose Blended (67/33) Slub Yarns
- 100% Micro Polyester Yarns
- 100% Trilobal Polyester Yarns
- 3 Denier 100% Polyester Yarn
- 2 Denier 100% Polyester Yarn
Not complacent with the past achievements, we are further enriching our
product range to include high value specialty yarns from new generation
man made fibers.
 |
Package
Type Package weight |
| Acknowledging the continuous refinement
in spinning technology, we have been regularly upgrading our stable
of machinery and equipments. At present we have latest state of
the art machinery setup including Toyoda RX 240 Ring Frame, Schlafhorst
338 Autoconer, Toyoda FL100 Simplex, Toyoda DX 7A Draw Frame, Rieter
D-35/30 Draw Frames, etc. |
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| The best machinery manufacturers from all over the world such as Trutzschler, Rieter, Toyoda, Zinser, Schlafhorst, Murata, Leewha, Xorella, Luwa and Mesdan have supplied machinery requirements of the company. Our quality assurance dept is equipped with the latest testing and quality control equipments mainly from Zelleweger Uster, Zweigle and Loepfe. |
|
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Fiber-blending flexibility, a key component,
is achieved through investment in electronic blending equipment for
Polyester/Viscose Blend. The state-of-the-art blending systems enable
the intricate combination of fibers to achieve distinctive appearance
characteristics or to enhance performance properties. Through a substantial investment in last 5 years, we have been able to maintain a technology leadership position in the industry. Because of this commitment to quality and innovation, we continue to provide a superior product, in the cost-effective manner the market absolutely demands. |
| For us quality is “what our customer demands”.
The R&D is set by the customers. Every innovative idea is discussed
with customers and research begins. Naturally the end product receives
instant recognition. To ensure complete quality control, we have implemented TQM (Total Quality Management Systems) and this has earned us ISO 9001 accreditation. All the planned and systematic activities implemented within the quality system that can be demonstrated to provide confidence a product will fulfill requirements for quality. |
Our quality begins in the kind of raw-material we use. We go to great
lengths to ensure that the raw materials we receive meet our exacting
standards. We never rely solely on outside testing data. By using the
finest quality raw materials, we have critical edge in producing the products
that just meet today’s strict quality standards.
| Intelligent use of the manufacturing technology and achieving highest quality standard are the two watchwords. Equipped with latest testing & quality control equipments from the world leaders, Quality standards are primarily achieved through automated systems (reducing manual handling to a minimum), paying as much attention to small things as to big things, high attention to customer’s feedback, information exchange and adoptions of programmes such as "quality circles", and institutionalisation of benchmarking and other methods, which constantly guide employees in all their activities. |  |
The unit has some of the most sophisticated testing equipment to test raw material, material in process and the final product. Special stress has been given to minimize contamination, both at pre-spinning and post-spinning stages by adding machines like Vision Shield in Blow Room from Loptex and Schlafhorst-338 with Loepfe - 9001 (Siro Cleaner) Contamination Control Channel at winding stage. Right since its inception, Bitratex's quality strategy has evolved to ensure that it uses the world's best technology, a highly trained workforce, as well as cutting edge equipment and instrumentation.
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Bitratex has in place a clearly defined system to ensure that the quality philosophy permeates to every aspect of the business. The system is focused on maintaining uniform quality at every stage of activity. Quality is considered to be at the heart of not just every product, but of every activity, since each activity contributes to the final output. Above all, continuous monitoring allows a high degree of consistency in quality performance. This also brings benefit to the customers in terms of machine efficiency. |
We are committed to total customer satisfaction in terms of quality and services for the entire range of its products. We work on every feedback received from customers to improve quality further. Understanding and communication is the cornerstone of our progressive and supportive customer service
The continued commitment to excellence and innovative efforts to enhance Quality has made Bitratex's name synonymous with perfect quality.
| (Over nearly 25 years, we’ve replaced outdated buildings and outpaced the industry with ever changing technology. But, there are some things that can only be learned from experience. Whether it’s putting just the right amount of wax on a hosiery yarn or properly adjusting machine parameters, we know how to provide a tailor made yarn suitable for specific end use. |  |
| And we have the expertise to constantly monitor our performance for maximum consistency which means better performance. We’ve worked hard to maintain our reputation in the industry as the producer of the very best yarn.) |
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On the strength of its distinguished yarn quality and efficient technical
and after sales service, Bitratex has carved a niche for itself in
both international and domestic markets. Bitratex's increasing exports revenues, and the fact that it commands premium over its products even in the face of unrestricted competition, bear testimony to the international quality of Bitratex's products. By supplying consistent quality, we have earned trust of our customers. |
The product is used by quality conscious weavers and knitters across the
globe for apparels, furnishings and industrial applications. In each product
segment, strategies have been designed to build on specific strengths
of our current position in order to take advantage of market trends and
deliver gains in market share whilst improving supply chain competitiveness
Bitratex's products are now exported to all over Europe, Asia, USA, Australia and Latin America. We seek to make our presence felt globally as reliable suppliers of top quality yarns for chosen market segments.
Our strong customer relationships and high market share in Western markets,
coupled with well-established operations, create the opportunity for growth
in global market share as the larger store buyers/brand owners increasingly
look for greater control over supply standards.
In the highly fierce and competitive textile markets, Bitratex is still
poised to increase its market share in premium category.